Pin position, length, and alignment errors in automotive connectors directly affect circuit stability and safety. Traditional manual inspection suffers from low efficiency, poor accuracy, and inconsistent standards that can’t keep pace with mass-production quality requirements. OdinVision provides a fully automated visual inspection solution with sub-pixel precision for connector pin detection, delivering stable high-speed QC with full traceability for automotive Tier 1 production lines.
Inspection Requirements
- Pin Alignment Inspection: Identify pin X/Y coordinates, locate center positions, and measure center distance and symmetry to detect offset errors.
- Pin Length Measurement: Identify product reference lines, locate pin endpoints, and measure pin length and distance to reference to ensure dimensional compliance.
- Missing Pin & Skew Detection: Calculate pin-to-reference distances to determine pin skew, missing pins, or position abnormalities.
Key Solution Benefits
- Sub-Pixel Precision, Every Time: Reliably detects pin center position, symmetry, and dimensional deviations, eliminating manual errors and ensuring electrical connection reliability.
- Keeps Pace With Line Speed: Fully automated inspection matches production line takt time, improving speed and consistency across every unit.
- Built-In Traceability: Real-time inspection records support quality management and traceability, meeting the strict standards of the automotive industry.
